Cabinet RE-COVER Program

Color Stock Numbers Color Name Price per sq ft Price per Sheet Action
7970K-28 Highline $5.71 $182.59 Login to Order
7976K-79 White Cypress $5.71 $182.59 Login to Order
7991K-28 Neo Walnut $5.71 $182.59 Login to Order
8209K-28 Veranda Teak $5.71 $182.59 Login to Order
8210K-28 Portico Teak $5.71 $182.59 Login to Order
8212K-28 Phantom Ecru $5.71 $182.59 Login to Order
8214K-28 Phantom Charcoal $5.71 $182.59 Login to Order
8226K-79 Dering Forest $5.71 $182.59 Login to Order
8253K-28 Phantom Maple $5.71 $182.59 Login to Order
8254K-05 Sabine Walnut $5.71 $182.59 Login to Order

Note: All Sheets are 4ft by 8ft and the grain goes vertical

 

View All Available Colors

Wilsonart® RE-COVER™ Laminate: Applications & Installation Guidelines

Applications

Wilsonart® RE-COVER™ laminate is engineered for interior use on flat surfaces.

  • Painted Surfaces
  • Particleboard
  • Medium Density Fiberboard (MDF)
  • Plywood with one A face
  • Previously bonded high-pressure decorative laminate
  • Low-pressure laminate (melamine board)

This laminate works beautifully in both vertical and horizontal installations.

Shipping & Storage

Shipping Options:

  • Rolled in a Box: The adhesive should be rolled to the outside (decorative side in).
  • Flat Shipped: The adhesive side must face down (decorative side up).

Storage Recommendations:

  • For long-term storage, keep the laminate flat with the adhesive side down.
  • Acclimate both the laminate and substrate in the same environment (recommended: 75°F and 50% relative humidity) for 48 hours before fabrication.
  • If the laminate is rolled, unroll it during this acclimation period.

Surface Preparation & Repair

Clean & Prepare:

  • Ensure all substrates are clean, dry, and free of residues.
  • When bonding to an existing decorative surface, clean thoroughly using products such as Wilsonart® 110, 121, 130, 131, 131A, acetone, isopropyl alcohol, denatured alcohol, or ammonia-based cleaners (like Windex®). Avoid cleaners that leave an oily residue.

Repairing Damaged Surfaces:

  • If the existing substrate is damaged, repair to achieve a smooth finish.
  • Recommended repair products include J‑B Weld® WoodWeld, Elmer's® Carpenter's® Wood Filler, and Bondo® All-Purpose Putty (always follow the manufacturer's instructions).
  • Sand and clean all repaired areas before applying the laminate.

Pre-Cutting & Cutting Tips

  • Use carbide-tipped saw blades, router bits, or laminate slitters for pre-cutting.
  • Always cut from the non-decorative (adhesive) side.
  • When using a table saw, position the laminate face down (adhesive side up) for a cleaner cut.

Installation Guidelines

Sheet Alignment:

  • When installing multiple sheets, leave a gap between them to allow for natural movement.
  • Non-Controlled Environments: Minimum gap of 1/16".
  • Environmentally Controlled Areas: Minimum gap of 1/32".

Important Note: RE-COVER laminate is not repositionable. Any attempt to adjust the laminate after placement can compromise the bond.

Handling Extruded Edge Banding

Choose from one of these options:

  1. Leave In Place: Apply RE-COVER to the top surface—this will expose the brown laminate edge.
  2. Replace: Remove the extruded edge banding and replace it with laminate edge banding as per manufacturer guidelines, then apply RE-COVER.
  3. Reinstall: Remove the extruded edge banding, apply RE-COVER to the top surface, and then reinstall the same type of edge banding following the recommended procedures.

For applications using 735 material exclusively, a minimum radius of 7 inches can be achieved.

Machining Post-Bonding

Immediate Machining:

  • The bonded assembly can be machined immediately.
  • For optimal results, use high tool speeds with low feed speeds.

Preparation for Routing:

  • Score the adhesive side with a razor before routing to prevent the adhesive from rolling.

Cornering & Drilling:

  • Avoid square-cut inside corners; use a minimum radius of 1/8".
  • Drill oversized holes for screws or bolts and ensure they are slightly countersunk on the face side.

Recovering From Failed Thermofoil or Peeling Laminate

Recovery starts with honest diagnosis: foils peel at heat zones; glued HPL lifts at bottom rails; old stain darkens unevenly near handles. Replacement TFL doors in the same size grid upgrade the room without trashing sound boxes.

Use TFL vs thermofoil and melamine vs thermofoil to explain why fused surfaces behave differently near ovens.

Configure replacement sizes on the pricing page and keep one old door until new hinges are bored.

Phased Upgrades That Save Budget

Replace visible bases and drawer fronts first if budget is tight— uppers can wait one phase when color is neutral. Document decor code immediately so phase two matches.

End panels and refrigerator surrounds often still show old foil while new doors look crisp; plan skin panels or accept contrast until a later pass.

Call before demo if you are unsure whether boxes are thermofoil-wrapped or paint-grade— we help you choose TFL decors that read modern without replacing carcases.

Frequently Asked Questions

Do I need full refacing if only doors failed?

Usually no— if carcases are square and hardware pads are intact, swap doors and drawer fronts. Reface end panels only where old laminate visibly clashes.

Will new TFL doors match my old boxes?

Doors overlay boxes— color change is the point. Interior box melamine can stay if structural. Focus on hinge alignment and reveal consistency.

Does TFL Door build custom-size cabinet doors?

Yes. We manufacture 3/4" doors to your width and height with custom sizing on standard orders. Enter measurements in our pricing configurator to see totals before checkout—no invented discounts in blog posts.

Where is TFL Door located?

Our shop is in Gardendale, Alabama. We build thermally fused laminate cabinet doors locally and ship nationwide. Call or text (205) 222-6866 when you want a human to double-check decor codes or hinge boring.